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Noisy Commercial Exhaust Fans: Causes & Fixes

Noisy commercial exhaust fan on a Melbourne rooftop – common fix points

Fix rooftop fan noise fast

By Liam Carter

A noisy commercial exhaust fan in Melbourne is rarely “just old”. Noise is usually feedback: vibration, turbulence, pressure mismatch, or a system being forced to run at one speed for every moment of the day.

This guide helps you identify the type of noise, find the real cause, and choose fixes that work — before it becomes a staff comfort issue or a neighbour complaint.

Identify the noise type

  • Low rumble / shaking: vibration, imbalance, or failed mounts
  • High-pitched hiss / roar: turbulence, restrictions, duct velocity too high
  • Pulsing / surging: pressure mismatch, backdraft, unstable discharge
  • Metallic rattle: loose panels, access doors, cowls, supports

12 common causes (and fixes)

1) Fan imbalance (grease build-up or damaged impeller)

Fix: inspection + clean + balance. Imbalance accelerates bearing wear and makes everything louder over time.

2) Vibration isolation missing or failed

Fix: replace isolation mounts and use flexible connections where appropriate to stop structure-borne noise.

3) Loose roof frame / curb / fasteners

Fix: re-secure, check curb integrity, and re-tension fixings.

4) Duct turbulence from sharp transitions

Fix: improve transitions and avoid abrupt changes that create turbulent “roar”.

5) Too many elbows too close together

Fix: re-route or space bends where possible to stabilise airflow.

6) Duct too small for the required flow

Fix: resize duct or re-spec the system so you’re not forcing excessive velocity (which sounds like a jet engine).

7) Dirty filters increasing resistance

Fix: clean/replace filters and then reassess noise at peak load.

8) Fan oversized and running flat out

Fix: install a VSD controller so the fan runs to demand, not maximum all day.

9) Backdraft or recirculation at discharge

Fix: review discharge point and rooftop behaviour. In many sites, directing discharge upward helps reduce recirculation and turbulence. See vertical discharge fans.

10) Make-up air imbalance (kitchen too negative)

Fix: address make-up air so the exhaust fan isn’t “fighting the building”. If noise changes when doors open, this is a strong clue.

11) Bearing wear

Fix: replace bearings/motor before failure (and before the vibration damages mounts and duct supports).

12) Resonance (duct acting like a drum)

Fix: add supports/stiffening, adjust routing, and isolate vibration transfer points.

Noise symptom checklist

SymptomLikely causeFast checkTypical fix
Rumble + roof shakingIsolation/mount failureFeel vibration at curbReplace mounts, add flex
Roar at high speedRestriction/turbulenceListen near transitionsImprove duct transitions
Pulsing / surgingPressure mismatch/backdraftChanges with doors openRe-spec fan/discharge, address make-up air
RattleLoose panels/cowlTap panels, check screwsTighten/secure components
Noise increases over weeksFilters loading / grease build-upCheck filter and impeller conditionClean/replace and reassess

Best ROI fixes first

  1. Clean and inspect (filters, impeller, loose panels)
  2. Add vibration isolation (stop structure-borne noise)
  3. Improve duct transitions (reduce turbulence roar)
  4. Install VSD speed control (VSD controllers)
  5. Review discharge strategy (vertical discharge fans often help)

Repair vs replace

Repair if the noise is caused by mounts, loose parts, dirty impeller, or a simple imbalance and the motor/bearings are still healthy.

Replace/upgrade if the fan can’t hold performance against real duct resistance, the system needs speed control for noise/cost, or the discharge setup is wrong for the site.

Next step

If your rooftop fan is driving staff mad or complaints are starting, don’t guess. Send a short rooftop video and a rough duct sketch and we’ll identify likely causes and the cleanest fix path.

Request a quote/inspection and see how we handle installation and manufacturing.

FAQs

Why is my commercial exhaust fan suddenly louder?

Common causes include filters loading up, grease build-up on the impeller creating imbalance, or mounts loosening over time.

Can a VSD controller reduce exhaust fan noise?

Yes. Noise often rises sharply with fan speed. A VSD controller lets you run lower during light load and ramp up only when needed.

Why does the noise change when doors open?

That’s a strong clue the kitchen is too negative (make-up air imbalance) or the system is surging as pressure changes.

What is the fastest fix for rooftop vibration?

Start with isolation mounts and structural fixings, then check impeller cleanliness and balance.

Are vertical discharge fans quieter?

They can be, depending on rooftop conditions and discharge behaviour. They often help by directing discharge upward and reducing turbulence and recirculation near rooflines. See vertical discharge fans.